assivated Magnesium Powder Production Machine
The machine integrates feeding, liquid addition, high-efficiency mixing, controlled heating, reaction, drying and cooling into one processing system. It is designed to uniformly mix magnesium powder with solid and liquid additives according to the specified formulation and provide controlled processing conditions for the passivation process. The equipment is mainly used for the industrial production of passivated magnesium powder for hot-metal desulfurization.
- Brand: HNSJ
- SKU: 3
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assivated Magnesium Powder Production Machine
Magnesium Powder Passivation, Mixing, Heating & Drying Equipment
The Passivated Magnesium Powder Production Machine is specially designed for the passivation treatment of magnesium powder used as a magnesium-based desulfurizing agent in the iron and steel industry.
The machine integrates feeding, liquid addition, high-efficiency mixing, controlled heating, reaction, drying and cooling into one processing system. It is designed to uniformly mix magnesium powder with solid and liquid additives according to the specified formulation and provide controlled processing conditions for the passivation process.
The equipment is mainly used for the industrial production of passivated magnesium powder for hot-metal desulfurization.
1. Application
The Passivated Magnesium Powder Production Machine is primarily used for:
Production of passivated magnesium powder
Production of magnesium-based desulfurizing agents
Passivation treatment of magnesium powder for iron and steel metallurgy
Mixing of magnesium powder with solid and liquid additives
Controlled heating and drying of passivated magnesium powder
Preparation of magnesium-based materials for hot-metal desulfurization
Passivation treatment is used to modify the surface characteristics of magnesium particles, helping to control their reactivity and improve their stability during storage, handling and subsequent application.
2. Working Principle
According to the specified production formulation, the feeding system and liquid injection system respectively deliver the required solid and liquid raw materials into the mixing and drying machine.
The materials are rapidly and uniformly mixed inside the machine. During the mixing process, the heating and temperature-control system heats the material according to the specified process requirements.
Under controlled mixing and heating conditions, the passivation treatment takes place. After the required reaction and treatment period, the material undergoes controlled drying and cooling.
Depending on the final product requirements, the cooled material can subsequently be screened or classified to obtain the required particle-size distribution.
Typical Process Flow
3. Main Equipment Configuration
The complete passivation machine mainly consists of the following systems:
3.1 Mixing & Drying Machine
The main processing unit for intensive mixing, controlled heating, passivation treatment and drying of magnesium powder and other process materials.
3.2 Liquid Injection System
Used to introduce liquid additives or passivating agents into the mixing chamber according to the specified formulation.
3.3 Material Feeding System
Used to feed solid raw materials into the main mixing and drying machine.
The feeding system can be supplied according to the customer's process requirements and contract configuration.
3.4 Operating Platform
Provides a safe and convenient operating and maintenance platform for the main equipment and auxiliary systems.
3.5 Electrical Control Cabinet
Used for centralized electrical control and monitoring of the main drive, heating system, temperature-control system and other auxiliary equipment.
3.6 Heating & Temperature-Control System
Provides controlled heating and temperature regulation according to the requirements of the passivation and drying process.
3.7 Cooling System
Used for controlled cooling of the processed material after the passivation and drying stages.
4. Main Technical Features
Integrated Processing
The equipment integrates mixing, heating, passivation treatment, drying and cooling functions into one processing system.
Efficient and Uniform Mixing
The mixing system is designed to provide effective contact between magnesium powder and the required solid and liquid additives, helping to achieve a uniform treatment effect.
Controlled Heating
The heating and temperature-control system provides controlled heating according to the specified process parameters.
Flexible Process Configuration
The equipment can be configured according to the customer's magnesium powder characteristics, formulation, production capacity and processing requirements.
Industrial Production
The machine is designed for industrial production and can be integrated with upstream magnesium powder preparation equipment and downstream screening, cooling and packaging systems.
Customized Process Solutions
The equipment configuration can be customized according to the customer's required:
Magnesium powder particle size
Production capacity
Formulation
Batch size
Heating temperature
Drying requirements
Cooling requirements
Feeding method
Automation level
Workshop layout
5. Technical Specifications
Item | 0.8 m³ Model | 1.5 m³ Model | Remarks |
Total Volume | 0.8 m³ | 1.5 m³ | According to contract configuration |
Filling Factor | 0.60 | 0.60 | Process dependent |
Reference Production Capacity | Up to approx. 1,400 kg/h* | Up to approx. 2,600 kg/h* | Depending on formulation and process |
Main Motor Power | 4.55 kW | 4.55 kW | — |
Heater Power | 18 kW | 27 kW | — |
Maximum Designed Heating Temperature | ≤180°C | ≤180°C | Process dependent |
Overall Dimensions (L × W × H) | Approx. 3.5 × 2.2 × 2.9 m | Approx. 4.5 × 4.0 × 3.5 m | Subject to final configuration |
Equipment Weight | Approx. 1,550 kg | Approx. 2,300 kg | Approximate |
Heating & Temperature Control | Included | Included | — |
Cooling System | Included | Included | — |
Electrical Control Cabinet | Included | Included | — |
*Capacity Note: The production capacity shown above is a reference value for the corresponding equipment configuration. Actual production capacity depends on the magnesium powder characteristics, particle size, formulation, filling ratio, moisture content, passivation process, drying requirements and operating conditions. Final capacity shall be confirmed according to the customer's specific process requirements.
6. Typical Production Line
The Passivated Magnesium Powder Production Machine can be used as an individual processing unit or integrated into a complete magnesium powder production line.
A typical production process include:
The actual production-line configuration depends on the customer's raw materials, required particle size, formulation, production capacity and final product specifications.
7. Application in Iron & Steel Metallurgy
Magnesium-based materials are widely used as desulfurizing agents in molten-iron treatment.
Due to the high reactivity of magnesium, passivation treatment can be applied to modify the surface characteristics of magnesium particles and control their reaction behavior during storage, handling and subsequent use.
The resulting passivated magnesium powder can be used as a magnesium-based desulfurizing material for hot-metal treatment, subject to the customer's specified formulation and application process.
The passivation process and final product properties should be optimized according to factors such as:
Magnesium content
Particle size distribution
Passivation formulation
Surface treatment characteristics
Storage and handling requirements
Injection conditions
Required desulfurization performance
8. Key Advantages
Integrated mixing, heating and drying system
Efficient solid-solid-liquid mixing
Controlled heating and temperature regulation
Designed specifically for magnesium powder passivation
Suitable for magnesium-based desulfurizing agent production
Flexible process configuration
Available in different working volumes
Suitable for integration into complete magnesium processing lines
Customized according to customer requirements
Suitable for industrial-scale production
9. Related Magnesium Processing Equipment
In addition to magnesium powder passivation equipment, we provide various machines and production equipment for magnesium and magnesium-alloy processing, including:
Magnesium Chip Machines
Hydraulic Magnesium Chip Machines
Automatic Hydraulic Magnesium Chip Machines
Magnesium Chip Processing Equipment
Magnesium Powder Processing Equipment
Magnesium Powder Production Equipment
Magnesium Powder Granulators
Horizontal Magnesium Powder Granulators
Magnesium Powder Production Lines
Automatic Magnesium Powder Production Lines
Magnesium Powder Passivation Machines
Magnesium Alloy Granule Processing Machines
Magnesium Alloy Granule Milling Machines
Magnesium Alloy Granule Cutting Machines
Magnesium Alloy Granule Processing Equipment
Die-Casting Magnesium Alloy Granule Machines
Individual machines or complete production-line solutions can be supplied according to the customer's requirements.
10. Customized Solutions
We provide customized magnesium powder passivation equipment and process solutions based on the customer's specific production requirements.
The equipment can be customized according to:
Production Capacity
Magnesium Powder Particle Size
Passivation Formulation
Batch Size
Heating Temperature
Drying Requirements
Cooling Requirements
Feeding Method
Automation Level
Workshop Layout
Final Product Specifications
For complete project requirements, we can also provide corresponding equipment for magnesium chip processing, crushing, powder production, screening, passivation, cooling and packaging.
Technical Note
The technical data provided above are reference parameters for standard equipment configurations. Actual equipment performance and production capacity may vary depending on raw material characteristics, magnesium powder particle size, formulation, loading ratio, operating conditions and the customer's specific production process.
For a specific project, our engineering team can evaluate the customer's raw materials and production requirements and provide a customized equipment configuration and technical proposal.