PUMPING UNITS

1. Beam Pumping Units (Rod Pumps / "Nodding Donkeys")

  • Function: Reciprocating pump for artificial lift (sucker rod systems)

  • Components:

    • Prime mover (electric motor or gas engine)

    • Walking beam & horsehead

    • Counterbalance & gearbox

  • Applications: Onshore oil production (conventional wells)

2. Hydraulic Fracturing Pumps (Frac Pumps)

  • Function: High-pressure fluid injection for shale stimulation

  • Features:

    • 2,000–15,000+ HP

    • 5,000–20,000 PSI pressure rating

    • Quintuplex or triplex plunger designs

  • Applications: Fracking, cementing, acidizing

3. Mud Pumps (Drilling Circulation Pumps)

  • Function: Circulate drilling fluid in rotary drilling

  • Types:

    • Triplex (3-cylinder) – Most common

    • Duplex (2-cylinder) – Older designs

  • Pressure Range: 3,000–7,500 PSI

4. Submersible Pumps (ESP/Electric Submersible Pumps)

  • Function: Downhole electric pumps for high-volume lift

  • Components:

    • Multistage centrifugal pump

    • Downhole motor & seal section

    • Power cable & surface VSD controls

  • Applications: High-water-cut wells, offshore production

5. Chemical Injection Pumps

  • Function: Precise dosing of production chemicals

  • Types:

    • Diaphragm pumps

    • Piston pumps

  • Features: Corrosion-resistant materials (316SS, Hastelloy)


Key Specifications

ParameterBeam PumpFrac PumpMud PumpESP
Power (HP)10-2002,000-15,000500-3,00050-1,500
Pressure (PSI)N/A5,000-20,0003,000-7,500500-5,000
Flow Rate (BPM)1-2020-10050-1,200100-50,000 BPD
Primary UseProductionStimulationDrillingProduction