Function: Reciprocating pump for artificial lift (sucker rod systems)
Components:
Prime mover (electric motor or gas engine)
Walking beam & horsehead
Counterbalance & gearbox
Applications: Onshore oil production (conventional wells)
Function: High-pressure fluid injection for shale stimulation
Features:
2,000–15,000+ HP
5,000–20,000 PSI pressure rating
Quintuplex or triplex plunger designs
Applications: Fracking, cementing, acidizing
Function: Circulate drilling fluid in rotary drilling
Types:
Triplex (3-cylinder) – Most common
Duplex (2-cylinder) – Older designs
Pressure Range: 3,000–7,500 PSI
Function: Downhole electric pumps for high-volume lift
Components:
Multistage centrifugal pump
Downhole motor & seal section
Power cable & surface VSD controls
Applications: High-water-cut wells, offshore production
Function: Precise dosing of production chemicals
Types:
Diaphragm pumps
Piston pumps
Features: Corrosion-resistant materials (316SS, Hastelloy)
Parameter | Beam Pump | Frac Pump | Mud Pump | ESP |
---|---|---|---|---|
Power (HP) | 10-200 | 2,000-15,000 | 500-3,000 | 50-1,500 |
Pressure (PSI) | N/A | 5,000-20,000 | 3,000-7,500 | 500-5,000 |
Flow Rate (BPM) | 1-20 | 20-100 | 50-1,200 | 100-50,000 BPD |
Primary Use | Production | Stimulation | Drilling | Production |