Passivated magnesium powder project
Introducing the Passivated Magnesium Powder, a cutting-edge product designed to meet the high standards of industrial applications. This specially treated magnesium powder features a protective passivation layer that enhances safety and reduces reactivity during handling and storage. Ideal for use in advanced energy solutions, pyrotechnics, and lightweight material manufacturing, this product offers consistent quality and reliable performance. Choose Passivated Magnesium Powder for superior results in your specialized projects.
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Passivated magnesium powder project
1. Introduction
Passivated magnesium powder is a product made from magnesium ingot through the process of chip making, chip breaking, granulation, screening, passivating and packaging. At present, passivated magnesium powder is mainly used for desulfurization in steelmaking process. Because of its excellent desulfurization performance, it has become an indispensable desulfurizer in steelmaking, and has been widely used in iron and steel smelting in the past two years.
The process is divided into chip making, chip breaking, granulation, screening, passivation and packaging.
Chip making is to use a chip milling machine to cut magnesium ingot into magnesium chips.
Chip breaking is the coarse crushing of magnesium chips, processed into a certain shape of large particles, is a preparation process for powder production.
Granulation is to further crush the broken magnesium particles and granulate them.
The quality indexes such as particle size, circularity and loose packing density meet the requirements of GB5149.1-2004.
Screening is the use of vibrating screen to make the pelletizing process of magnesium powder according to a certain number of mesh classification.
Passivation is according to a certain formula, the various components of the substance mixed, heated, so that it reacts under a certain temperature and humidity conditions, the formation of a heat insulation, flame retardant coating on the surface of magnesium powder.
Packaging is to passivate the magnesium powder in accordance with the requirements of anti-humidity and anti-static, then Drum according to uniform weight for easy storage and transportation.
2. Device Configuration
1 、Device Configuration
1) According to the production process requirements of passivated magnesium powder, the production of passivated magnesium powder must be equipped with the following equipment.
2) Magnesium chip machine: It is a special equipment for cutting magnesium ingot into
magnesium chips.
3) Chip breaker: It is a special equipment for coarse crushing of magnesium chips and processing for granulation.
4) Magnesium powder granulator: it is an important equipment for the production of magnesium powder, which will crush and granulate the magnesium chips after breaking, and make spheroidal particles with particle size that meet the requirements.
5) Vibrating screen: It is a device that classifies the magnesium powder after granulation by mesh number.
6) Passivation machine: It is a special equipment for mixing, heating and drying materials including magnesium powder according to a certain formula to make it react quickly.
2 、Equipment performance
1) Magnesium chip machine: Our factory produces YMX-300 and YMX-600 hydraulic magnesium chip machine.
The performance table
Model | Capacity ( k g / h) | Power ( k w ) | Operator | Cutting method |
Y M X - 3 0 0 | 300 | 33 | 1 | Circumferential cutting |
Y MX -6 0 0 | 600 | 5 8 | 0.3 |
2) Chip breaker: Our factory produces DXJ-300 type chip breaker, which can be combined with YMX-300 hydraulic magnesium chip machine and YMX-600 hydraulic magnesium chip unit production line.
The erformance table:
Model | Capacity ( k g / h) | Power ( k w ) | Operator | Cutting method |
D X J -600 | 6 0 0 | 18.5 | 0 | Impact grinding |
3) Granulator: Our factory produces M40-6 type magnesium powder granulator
M40 magnesium powder granulator is a horizontal 6 blade structure. Its characteristics are: the position of the blade can be adjusted to produce magnesium powder of different particle sizes. Because the blade can be turned over and indexable, the rotor life is four
times that of other magnesium powder machines, and the roundness of the grain is very good.
The performance table:
Model | Capacity ( k g / h) | Power (k w) | Operator | Crushing method | Roundness of magnesium particles |
M40 | 220 | 52.5 | 1 | Vortex grinding | Good |
4) Vibrating screen: choose BL1200-5S according to the output (our company does not produce, just help buy)
5) Passivation machine: Our factory produces D-1.5M3 passivation machine. The performance table:
Model | Capacity ( k g / h) | Power (k w) | Operator | Heating method |
D - 1 . 5 M 3 | 900 | 3 2 | 2 | Cartridge Heaters |
To sum up, the following two schemes can be used to build a magnesium powder production line,
3. The Schemes
1) Scheme one
Capacity: 300Kg / h ；Total power: 188.5KW；operator: 4 ；Production site: Length: 15M, Width: 5M、
Height: 4.5M。
Details as following,
Name | Model | Qty | Capacity ( k g / h) | Power (k w) | Operator |
Magnesium chip machine | YMX-300 | 1 | 300 | 33 | 1 |
Chip breaker | DXJ-600 | 1 | 600 | 18.5 | 0 |
Magnesium powder granulator | M40 | 2 | 400 | 105 | 1 |
Vibrating screen | BL1200-5S | 1 | 600 | 1.8 | 1 |
Passivation machine | 1.5M 3 | 1 | 900 | 32 | 2 |
188.5 | 4 |
2) Scheme Two
Capacity: 600Kg / h ；Total power: 266KW ；operator: 5 ；Production site: Length: 15M,
Width: 10M、Height: 4.5M。 Details as following,
Name | Model | Qty | Capacity ( k g / h) | Power (k w) | Operator |
Magnesium chip machine | Y M X -6 0 0 | 1 | 600 | 58 | 1 |
Chip breaker | D X J -600 | 1 | 600 | 18.5 | 0 |
Magnesium powder granulator | M40 | 3 | 600 | 157.5 | 1 |
Vibrating screen | BL1200-5S | 1 | 600 | 1 . 8 | 1 |
Passivation machine | 1.5M 3 | 1 | 900 | 32 | 2 |
266 | 5 |
Picture 1 ：YMX-600 Magnesium chip machine +DXJ-600 Chip breaker
Picture 2 ：YMX-300 Magnesium chip machine
Picture 3 ： D X J -600 Chip breaker
Picture 4 ：Magnesium powder granulator
